SMPST-101 is a flexible and compact MODULAR system which includes industrial automation technologies.
SMPST - 101 comprises up to 5 independent stations with integrated control. This modular equipment features a higher number of stations in the same space, which means that more users will be able to work at the same time. Starting with an initial basic configuration station can be easily enhanced by adding workstations at later stages as per the need.
SMPST - 101 offers professional skills training to suit the world of industry using Standardized industrial components.
The different stations such as Feeder station, Inspection and Quality station, Buffer Station, Process Station, and sorting Station provide the system with greater flexibility, the stations adapt to a wide variety of assemblies, introducing variations in the materials, colors, and part sizes.
A gravity feeder houses the parts in a column. Each part is ejected by a pneumatic cylinder. The correct orientation of the part is verified using a cylinder with a plunger after verification, pneumatic cylinder moves the work-piece to the final position. Otherwise, a single acting cylinder removes the work-piece via the evacuation ramp. Further the work-piece is moved to Inspection Station.
An Inspection Stations Measures the Height of the work-piece by measurement by Linear Variable Displacement Transducer. The correct dimension work-piece is processed further to Buffer Station and the wrong one is rejected.
The Buffer can buffer and separate up to five work-pieces. Diffuse sensors at the beginning of the conveyor detect the inserted work-piece. Light barriers upstream and downstream of the separator control the process: If the transfer point is free, the separator passes on a work-piece. The separator is actuated by a short-stroke cylinder with a deflecting mechanism. The end positions of the short-stroke cylinder are detected by means of end-position sensors. The work-piece is transferred to Process Station.
In the Processing station, work-piece are tested and processed on a rotary indexing table. The rotary indexing table is driven by a DC motor. The table is positioned by a relay circuit, with the position of the table being detected by an inductive sensor. On the drilled in two parallel processes. A solenoid probe with an inductive sensor checks that the work-pieces are inserted in the correct position. During drilling, the work-piece is clamped by a solenoid actuator. Finished work-pieces are passed on via the sorting gate to Sorting Station.
This station sorts work-pieces onto three slides. Work-Pieces placed on the start of the conveyor are detected by a diffuse sensor. A pneumatic stopper with integrated valve stops the work-piece before the sorting process. Sensors upstream of the stopper detect the work-piece features (black, red, metal). The cylindrical work-pieces are sorted onto the appropriate slides via electric deflectors. A retro-reflective sensor monitors the fill levels of the slides.
Successful installation of Modular Manufacturing Setup ( MMS ) at Rajiv Gandhi Government Engineering College , Kangra , Himachal Pradesh
Successful installation of Modular Manufacturing Setup ( MMS ) at Government I.T.I , Cuttack (Asia’s Model No.1 ITI)
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Successful installation of Modular Manufacturing Setup ( MMS ) at J.S. PRIVATE I.T.I., PALAHIPATTI, VARANASI (UP)
Successful installation of Modular Manufacturing Setup ( MMS ) at Bhubanananda Orissa School of Engineering SCB Medical College Road,Cuttack
These setups consist of modular units or stations where components are assembled to create finished products. Each assembly station can be customized for specific tasks, allowing for efficient production of a variety of products.
Enquire Now Call UsFMS setups integrate various machining or manufacturing processes, such as milling, turning, and drilling, into a modular system. These systems are highly automated and can quickly adapt to produce different parts or components without the need for retooling.
Enquire Now Call UsCellular manufacturing setups organize production processes into self-contained cells or workstations, each dedicated to producing a specific product or family of products. Cells are often equipped with modular equipment and can be easily reconfigured to accommodate changes in product demand or design.
Enquire Now Call UsSimilar to cellular manufacturing, lean manufacturing cells focus on eliminating waste and optimizing efficiency within production processes. These setups use modular layouts and equipment to create streamlined workflows and reduce lead times.
Enquire Now Call UsThese setups utilize standardized modular units or modules that can be combined or rearranged to create custom production lines or systems. Modular production units offer flexibility and scalability, making them suitable for a wide range of manufacturing applications.
Enquire Now Call UsThese setups incorporate modular components such as motors, sensors, actuators, and controllers to simulate real-world mechatronic systems. Students can use these workstations to learn about integration, programming, and control of mechatronic systems.
Enquire Now Call UsThese setups combine robotic arms, conveyors, and other automation equipment into modular systems that can be programmed and reconfigured for various manufacturing tasks. Students can gain hands-on experience with industrial automation technologies and control systems.
Enquire Now Call UsThese setups showcase the principles of Industry 4.0, including cyber-physical systems, the Internet of Things (IoT), and data analytics, using modular components and interconnected sensors. Students can explore advanced manufacturing concepts such as predictive maintenance, digital twinning, and adaptive control.
Enquire Now Call UsThese setups simulate real-world production environments, with modular stations for assembly, testing, and quality control. Students can learn about production planning, scheduling, and optimization while gaining practical experience with modular manufacturing systems.
Enquire Now Call Us| Flexible Configuration | Our Modular Manufacturing Setup offers flexible configuration options, allowing you to customize your production line according to your specific needs and requirements. |
| Scalable Design | With our Modular Manufacturing Setup, you can easily scale up or down your production capacity as needed, ensuring optimal resource utilization and cost efficiency. |
| Integrated Control Systems | Our MMS Setup for Mechatronics Lab includes integrated control systems for hands-on learning and experimentation in mechatronics, robotics, and automation. |
| Versatile Components | Our Modular Manufacturing Setup features versatile components such as motors, sensors, actuators, and controllers, enabling a wide range of applications and experiments in the Mechatronics Lab. |
| Interchangeable Modules | The Modular Production System Lab Setup comes with interchangeable modules and workstations, allowing students to simulate real-world production scenarios and gain practical experience in manufacturing processes. |
| Modular Workstations | Our Modular Manufacturing Setup includes modular workstations equipped with state-of-the-art equipment and tools for assembly, testing, and quality control. |
| Hands-On Training | The MMS Setup for Mechatronics Lab provides hands-on training opportunities for students to design, build, and program mechatronic systems, preparing them for careers in engineering and automation. |
| Industry-Relevant Curriculum | Our Modular Production System Lab Setup is designed to align with industry standards and practices, ensuring that students receive relevant and up-to-date training in modern manufacturing techniques. |
| Interactive Learning | With our Modular Manufacturing Setup, students can engage in interactive learning experiences, including lab exercises, projects, and simulations, to deepen their understanding of manufacturing processes and systems. |
| Collaborative Projects | The MMS Setup for Mechatronics Lab encourages collaborative projects and teamwork among students, fostering creativity, innovation, and problem-solving skills in the field of mechatronics and automation. |
Building vehicles by assembling various components such as engines, chassis, and interiors.
Producing electronic devices by assembling circuit boards, casings, and other components.
Assembling household appliances such as refrigerators, washing machines, and ovens.
Fabricating precision parts using computer-controlled milling, turning, and drilling machines.
Producing aircraft components and structures with high precision and flexibility.
Fabricating complex and customized medical implants, instruments, and devices.
Implementing cellular layouts to streamline workflows and reduce waste in manufacturing processes.
Organizing production facilities into cells for efficiently handling small-batch and custom manufacturing orders.
Setting up cells for welding, cutting, and forming metal components in industries such as construction and metalworking.
Implementing lean manufacturing cells to optimize production of vehicles and components.
Organizing production lines into lean cells for efficient processing and packaging of food products.
Implementing lean cells for fabric cutting, sewing, and finishing operations in garment production.
Building modular production units for automating manufacturing processes such as material handling, assembly, and testing.
Constructing modular cleanroom facilities for producing integrated circuits and microelectronics.
Setting up modular units for manufacturing drugs and pharmaceutical products, including formulation, filling, and packaging.
Providing hands-on training for students in mechatronics, robotics, and automation technologies.
Prototyping and testing mechatronic systems for various applications, including robotics, automation, and control systems.
Offering vocational training programs for technicians and engineers in mechatronics and automation fields.
Automating tasks such as palletizing, sorting, and transporting materials in warehouses and distribution centers.
Deploying flexible automation systems for robotic welding, painting, and assembly operations.
Integrating automated assembly cells for soldering, pick-and-place, and inspection of electronic components.
Implementing cyber-physical systems and IoT technologies to monitor and optimize production processes in real-time.
Using data analytics and machine learning to predict equipment failures and schedule maintenance proactively.
Creating virtual replicas of physical production systems to simulate and optimize manufacturing operations.
Integrating production lines for filling, labeling, and packaging pharmaceutical products in compliance with regulatory standards.
Setting up integrated lines for producing and packaging food, beverages, personal care products, and household items.
Constructing production lines for manufacturing solar panels, wind turbines, and other renewable energy technologies.
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Welcome to CAD Mech Engineering Pvt. Ltd., your trusted manufacturer and supplier of cutting-edge Modular Manufacturing Setup solutions. With a focus on innovation, quality, and flexibility, we provide comprehensive solutions tailored to meet the diverse needs of modern manufacturing environments.
Our Modular Manufacturing Setup is designed to revolutionize your production processes, offering unparalleled flexibility and scalability. Whether you're looking to optimize your existing production line or implement a new system from scratch, our modular solutions are engineered to adapt to your unique requirements.
At CAD Mech Engineering Pvt. Ltd., we understand the importance of hands-on learning in the field of mechatronics. That's why we offer MMS Setup for Mechatronics Lab, designed to provide students with practical experience in designing, building, and programming mechatronic systems. With versatile components and integrated control systems, our MMS setups empower students to explore the exciting world of robotics, automation, and control engineering.
Our commitment to excellence extends to our Modular Production System Lab Setup, which is carefully crafted to offer students a comprehensive learning experience in modern manufacturing techniques. Featuring interchangeable modules, modular workstations, and industry-relevant curriculum, our setup allows students to simulate real-world production scenarios and gain practical skills that are highly sought after in today's job market.