Whatsapp Icon Telephone Icon
cad-mech-logo
Email mktg@cadmech.co.in
Call +91 8380001463
Whatsapp +91 97637 19531
Worlddiadic Member Basic Logo
ISO Logo

Modular Manufacturing Setup ( MMS )

Modular Manufacturing Setup ( MMS )

Cadmech Modular Production System Trainer is Designed to Understand The Concepts of Industrial Automation

SMPST-101 is a flexible and compact MODULAR system which includes industrial automation technologies.

SMPST - 101 comprises up to 5 independent stations with integrated control. This modular equipment features a higher number of stations in the same space, which means that more users will be able to work at the same time. Starting with an initial basic configuration station can be easily enhanced by adding workstations at later stages as per the need.

SMPST - 101 offers professional skills training to suit the world of industry using Standardized industrial components.

The different stations such as Feeder station, Inspection and Quality station, Buffer Station, Process Station, and sorting Station provide the system with greater flexibility, the stations adapt to a wide variety of assemblies, introducing variations in the materials, colors, and part sizes.


1.FEEDER STATION:

A gravity feeder houses the parts in a column. Each part is ejected by a pneumatic cylinder. The correct orientation of the part is verified using a cylinder with a plunger after verification, pneumatic cylinder moves the work-piece to the final position. Otherwise, a single acting cylinder removes the work-piece via the evacuation ramp. Further the work-piece is moved to Inspection Station.

2.INSPECTION STATION:

An Inspection Stations Measures the Height of the work-piece by measurement by Linear Variable Displacement Transducer. The correct dimension work-piece is processed further to Buffer Station and the wrong one is rejected.

3.BUFFER STATION:

The Buffer can buffer and separate up to five work-pieces. Diffuse sensors at the beginning of the conveyor detect the inserted work-piece. Light barriers upstream and downstream of the separator control the process: If the transfer point is free, the separator passes on a work-piece. The separator is actuated by a short-stroke cylinder with a deflecting mechanism. The end positions of the short-stroke cylinder are detected by means of end-position sensors. The work-piece is transferred to Process Station.

4.PROCESS STATION:

In the Processing station, work-piece are tested and processed on a rotary indexing table. The rotary indexing table is driven by a DC motor. The table is positioned by a relay circuit, with the position of the table being detected by an inductive sensor. On the drilled in two parallel processes. A solenoid probe with an inductive sensor checks that the work-pieces are inserted in the correct position. During drilling, the work-piece is clamped by a solenoid actuator. Finished work-pieces are passed on via the sorting gate to Sorting Station.

5.SORTING STATION:

This station sorts work-pieces onto three slides. Work-Pieces placed on the start of the conveyor are detected by a diffuse sensor. A pneumatic stopper with integrated valve stops the work-piece before the sorting process. Sensors upstream of the stopper detect the work-piece features (black, red, metal). The cylindrical work-pieces are sorted onto the appropriate slides via electric deflectors. A retro-reflective sensor monitors the fill levels of the slides.

Our Successful Installation of Modular Manufacturing Setup ( MMS ) SETUP

...
Rajiv Gandhi Government Engineering College , Kangra , Himachal Pradesh

Successful installation of Modular Manufacturing Setup ( MMS ) at Rajiv Gandhi Government Engineering College , Kangra , Himachal Pradesh

...
Government I.T.I , Cuttack (Asia’s Model No.1 ITI)

Successful installation of Modular Manufacturing Setup ( MMS ) at Government I.T.I , Cuttack (Asia’s Model No.1 ITI)

...
J.S. PRIVATE I.T.I., PALAHIPATTI, VARANASI (UP)

Successful installation of Modular Manufacturing Setup ( MMS ) at J.S. PRIVATE I.T.I., PALAHIPATTI, VARANASI (UP)

...
Bhubanananda Orissa School of Engineering SCB Medical College Road,Cuttack: 753007, Odisha , INDIA.

Successful installation of Modular Manufacturing Setup ( MMS ) at Bhubanananda Orissa School of Engineering SCB Medical College Road,Cuttack

Modular Manufacturing Setup ( MMS ) Types

Modular Assembly Lines

These setups consist of modular units or stations where components are assembled to create finished products. Each assembly station can be customized for specific tasks, allowing for efficient production of a variety of products.

Enquire Now Call Us

Flexible Manufacturing Systems (FMS)

FMS setups integrate various machining or manufacturing processes, such as milling, turning, and drilling, into a modular system. These systems are highly automated and can quickly adapt to produce different parts or components without the need for retooling.

Enquire Now Call Us

Cellular Manufacturing

Cellular manufacturing setups organize production processes into self-contained cells or workstations, each dedicated to producing a specific product or family of products. Cells are often equipped with modular equipment and can be easily reconfigured to accommodate changes in product demand or design.

Enquire Now Call Us

Lean Manufacturing Cells

Similar to cellular manufacturing, lean manufacturing cells focus on eliminating waste and optimizing efficiency within production processes. These setups use modular layouts and equipment to create streamlined workflows and reduce lead times.

Enquire Now Call Us

Modular Production Units

These setups utilize standardized modular units or modules that can be combined or rearranged to create custom production lines or systems. Modular production units offer flexibility and scalability, making them suitable for a wide range of manufacturing applications.

Enquire Now Call Us

Modular Mechatronics Workstations

These setups incorporate modular components such as motors, sensors, actuators, and controllers to simulate real-world mechatronic systems. Students can use these workstations to learn about integration, programming, and control of mechatronic systems.

Enquire Now Call Us

Flexible Automation Systems

These setups combine robotic arms, conveyors, and other automation equipment into modular systems that can be programmed and reconfigured for various manufacturing tasks. Students can gain hands-on experience with industrial automation technologies and control systems.

Enquire Now Call Us

Industry 4.0 Demonstrators

These setups showcase the principles of Industry 4.0, including cyber-physical systems, the Internet of Things (IoT), and data analytics, using modular components and interconnected sensors. Students can explore advanced manufacturing concepts such as predictive maintenance, digital twinning, and adaptive control.

Enquire Now Call Us

Integrated Production Lines

These setups simulate real-world production environments, with modular stations for assembly, testing, and quality control. Students can learn about production planning, scheduling, and optimization while gaining practical experience with modular manufacturing systems.

Enquire Now Call Us

Modular Manufacturing Setup ( MMS ) Features


Flexible Configuration Our Modular Manufacturing Setup offers flexible configuration options, allowing you to customize your production line according to your specific needs and requirements.
Scalable Design With our Modular Manufacturing Setup, you can easily scale up or down your production capacity as needed, ensuring optimal resource utilization and cost efficiency.
Integrated Control Systems Our MMS Setup for Mechatronics Lab includes integrated control systems for hands-on learning and experimentation in mechatronics, robotics, and automation.
Versatile Components Our Modular Manufacturing Setup features versatile components such as motors, sensors, actuators, and controllers, enabling a wide range of applications and experiments in the Mechatronics Lab.
Interchangeable Modules The Modular Production System Lab Setup comes with interchangeable modules and workstations, allowing students to simulate real-world production scenarios and gain practical experience in manufacturing processes.
Modular Workstations Our Modular Manufacturing Setup includes modular workstations equipped with state-of-the-art equipment and tools for assembly, testing, and quality control.
Hands-On Training The MMS Setup for Mechatronics Lab provides hands-on training opportunities for students to design, build, and program mechatronic systems, preparing them for careers in engineering and automation.
Industry-Relevant Curriculum Our Modular Production System Lab Setup is designed to align with industry standards and practices, ensuring that students receive relevant and up-to-date training in modern manufacturing techniques.
Interactive Learning With our Modular Manufacturing Setup, students can engage in interactive learning experiences, including lab exercises, projects, and simulations, to deepen their understanding of manufacturing processes and systems.
Collaborative Projects The MMS Setup for Mechatronics Lab encourages collaborative projects and teamwork among students, fostering creativity, innovation, and problem-solving skills in the field of mechatronics and automation.

Modular Manufacturing Setup ( MMS ) Applications

Modular Assembly Lines

  • Automotive assembly:

    Building vehicles by assembling various components such as engines, chassis, and interiors.

  • Electronics manufacturing:

    Producing electronic devices by assembling circuit boards, casings, and other components.

  • Appliance manufacturing:

    Assembling household appliances such as refrigerators, washing machines, and ovens.

Flexible Manufacturing Systems (FMS)

  • CNC machining:

    Fabricating precision parts using computer-controlled milling, turning, and drilling machines.

  • Aerospace manufacturing:

    Producing aircraft components and structures with high precision and flexibility.

  • Medical device manufacturing:

    Fabricating complex and customized medical implants, instruments, and devices.

Cellular Manufacturing

  • Lean production:

    Implementing cellular layouts to streamline workflows and reduce waste in manufacturing processes.

  • Job shops:

    Organizing production facilities into cells for efficiently handling small-batch and custom manufacturing orders.

  • Fabrication shops:

    Setting up cells for welding, cutting, and forming metal components in industries such as construction and metalworking.

Lean Manufacturing Cells

  • Automotive industry:

    Implementing lean manufacturing cells to optimize production of vehicles and components.

  • Food processing:

    Organizing production lines into lean cells for efficient processing and packaging of food products.

  • Textile manufacturing

    Implementing lean cells for fabric cutting, sewing, and finishing operations in garment production.

Modular Production Units

  • Factory automation:

    Building modular production units for automating manufacturing processes such as material handling, assembly, and testing.

  • Semiconductor manufacturing

    Constructing modular cleanroom facilities for producing integrated circuits and microelectronics.

  • Pharmaceutical production

    Setting up modular units for manufacturing drugs and pharmaceutical products, including formulation, filling, and packaging.

Modular Mechatronics Workstations

  • Educational labs:

    Providing hands-on training for students in mechatronics, robotics, and automation technologies.

  • Research and development:

    Prototyping and testing mechatronic systems for various applications, including robotics, automation, and control systems.

  • Industrial training centers:

    Offering vocational training programs for technicians and engineers in mechatronics and automation fields.

Flexible Automation Systems

  • Material handling:

    Automating tasks such as palletizing, sorting, and transporting materials in warehouses and distribution centers.

  • Automotive assembly:

    Deploying flexible automation systems for robotic welding, painting, and assembly operations.

  • Electronics assembly:

    Integrating automated assembly cells for soldering, pick-and-place, and inspection of electronic components.

Industry 4.0 Demonstrators

  • Smart factories:

    Implementing cyber-physical systems and IoT technologies to monitor and optimize production processes in real-time.

  • Predictive maintenance:

    Using data analytics and machine learning to predict equipment failures and schedule maintenance proactively.

  • Digital twinning:

    Creating virtual replicas of physical production systems to simulate and optimize manufacturing operations.

Integrated Production Lines

  • Pharmaceutical packaging:

    Integrating production lines for filling, labeling, and packaging pharmaceutical products in compliance with regulatory standards.

  • Consumer goods manufacturing:

    Setting up integrated lines for producing and packaging food, beverages, personal care products, and household items.

  • Renewable energy production:

    Constructing production lines for manufacturing solar panels, wind turbines, and other renewable energy technologies.


FAQ'S

A modular manufacturing setup refers to a production system designed with modular components and flexibility in mind, allowing for easy integration, rearrangement, and expansion to accommodate changing production needs.

Modular manufacturing setups offer benefits such as increased flexibility, scalability, and efficiency. They allow for quick adaptation to changing market demands, streamlined production processes, and reduced downtime.

By investing in a modular manufacturing setup, your business can improve agility, respond quickly to customer needs, optimize production workflows, and stay competitive in dynamic markets.

Various industries can benefit from modular manufacturing setups, including automotive, electronics, aerospace, medical devices, consumer goods, and pharmaceuticals.

An MMS (Modular Mechatronics System) setup for a Mechatronics Lab is a versatile platform that integrates mechanical, electrical, and computer engineering principles into modular systems for hands-on learning and experimentation.

Components of an MMS setup may include motors, sensors, actuators, controllers, programmable logic controllers (PLCs), microcontrollers, and software tools for programming and control.

A modular production system lab setup typically includes configurable workstations, modular production units, and integrated production lines for hands-on training in manufacturing processes, automation, and control systems.

A modular production system lab setup provides students with practical experience in designing, building, and operating production systems, preparing them for careers in manufacturing, engineering, and automation.

Yes, modular production system lab setups can be customized to align with specific educational objectives, curriculum requirements, and industry standards, ensuring relevance and effectiveness in student learning.

Students can develop skills in mechatronics, robotics, automation, control systems, programming, problem-solving, teamwork, and project management through hands-on experimentation and projects.

Educators can incorporate hands-on lab exercises, projects, case studies, and simulations using the modular production system setup to reinforce theoretical concepts and promote active learning.

Yes, training programs and workshops are available for educators to learn how to effectively use and integrate a modular production system lab setup into their teaching curriculum.

Skills learned through a modular production system lab setup are applicable to careers in manufacturing, automation, robotics, automotive engineering, aerospace, electronics, and biomedical engineering.

Yes, modular manufacturing setups are designed for easy expansion and upgrades. Additional modules, components, and technologies can be integrated to meet evolving production needs and technological advancements.

ROI of a modular manufacturing setup can be assessed based on factors such as increased productivity, reduced costs, improved quality, faster time-to-market, and overall business growth.

Yes, there are industry standards and certifications such as ISO 9001 (Quality Management Systems) and ISO 14001 (Environmental Management Systems) that manufacturers may adhere to when implementing modular manufacturing setups.

Common challenges include initial setup costs, integration complexity, workforce training, maintenance requirements, and ensuring compatibility with existing systems and processes.

Yes, modular manufacturing setups can be integrated with other smart manufacturing technologies such as IoT (Internet of Things), AI (Artificial Intelligence), cloud computing, and data analytics to further enhance efficiency and productivity.

To get started, you can consult with modular manufacturing solution providers, assess your specific needs and requirements, develop a roadmap for implementation, and plan for training and ongoing support.

You can find more information from industry publications, academic journals, online forums, trade shows, conferences, and professional organizations related to manufacturing, engineering, and automation.

CAD Mech Engineering offers a wide range of modular manufacturing setups tailored to various industries, including automotive, electronics, aerospace, medical devices, and consumer goods.

Yes, CAD Mech Engineering specializes in providing customized modular manufacturing setups designed to align with your specific production needs, facility layout, and workflow requirements.

The MMS setup for Mechatronics Lab from CAD Mech Engineering includes versatile platforms equipped with motors, sensors, actuators, controllers, and software tools for hands-on learning and experimentation in mechatronics principles.

CAD Mech Engineering's modular production system lab setup provides students with practical training in manufacturing processes, automation, and control systems, preparing them for careers in engineering and manufacturing industries.

Yes, CAD Mech Engineering offers comprehensive training programs and ongoing support for educators to effectively integrate and utilize the modular production system lab setup in their teaching curriculum.

CAD Mech Engineering's modular manufacturing setups cater to a wide range of industries, including automotive, electronics, aerospace, medical devices, consumer goods, and pharmaceuticals.

Yes, CAD Mech Engineering's modular manufacturing setups are designed for easy expansion and upgrades, allowing for seamless integration of additional modules, components, and technologies as needed.

CAD Mech Engineering provides comprehensive support for the installation, integration, and commissioning of their modular manufacturing setups, ensuring smooth operation and optimal performance.

Yes, CAD Mech Engineering's modular manufacturing setups adhere to industry standards and regulations such as ISO 9001 (Quality Management Systems) and ISO 14001 (Environmental Management Systems) to ensure quality and compliance.

To request a consultation or quotation for CAD Mech Engineering's modular manufacturing setups, you can contact their sales team directly through their website or by email/phone for personalized assistance and support.

Reviews


Served Location


Mumbai | Delhi | Bangalore | Kolkata | Chennai | Hyderabad | Pune | Ahmedabad | Surat | Jaipur | Lucknow | Kanpur | Nagpur | Patna | Indore | Bhopal | Gwalior | Jabalpur | Vadodara | Anand | Rajkot | Ahmednagar | Akola | Ambarnath | Amravati | Aurangabad | Barshi | Beed | Bhiwandi-Nizampur Mc | Bhusawal | Chandrapur | Dharashiv | Dhule | Gondia | Ichalkaranji | Jalgaon | Jalna | Kalyan-Dombivli | Kolhapur | Latur | Malegaon | Mira-Bhayandar | Nanded | Nashik | Navi Mumbai | Palghar | Panvel | Parbhani | Pimpri-Chinchwad | Raigad | Sangli | Sangli-Miraj-Kupwad | Satara | Solapur | Thane | Thane & Palghar | Udgir | Ulhasnagar | Vasai-Virar City Mc | Yavatmal | Belgavi | Hubli | Manglore | Gulbarga | Sangareddy | Warangal | Secundarabad | Amaravati | Vijaywada | Visakhapattanam | Coimbatore | Tiruchachirapalli | Salem | Kochi | Thiruvanantapuram | Ernakulam | Bhubaneshwar | Cuttack | Rourkela | Bhadrak | Bokaro | Jamshedpur | Ranchi


Discover our range of modular manufacturing setups designed to enhance efficiency and streamline your production line. Invest in scalable solutions for future growth.


Welcome to CAD Mech Engineering Pvt. Ltd., your trusted manufacturer and supplier of cutting-edge Modular Manufacturing Setup solutions. With a focus on innovation, quality, and flexibility, we provide comprehensive solutions tailored to meet the diverse needs of modern manufacturing environments.

Our Modular Manufacturing Setup is designed to revolutionize your production processes, offering unparalleled flexibility and scalability. Whether you're looking to optimize your existing production line or implement a new system from scratch, our modular solutions are engineered to adapt to your unique requirements.

At CAD Mech Engineering Pvt. Ltd., we understand the importance of hands-on learning in the field of mechatronics. That's why we offer MMS Setup for Mechatronics Lab, designed to provide students with practical experience in designing, building, and programming mechatronic systems. With versatile components and integrated control systems, our MMS setups empower students to explore the exciting world of robotics, automation, and control engineering.

Our commitment to excellence extends to our Modular Production System Lab Setup, which is carefully crafted to offer students a comprehensive learning experience in modern manufacturing techniques. Featuring interchangeable modules, modular workstations, and industry-relevant curriculum, our setup allows students to simulate real-world production scenarios and gain practical skills that are highly sought after in today's job market.


Enquire Now