SMPST-101 is a flexible and compact MODULAR system which includes industrial automation technologies.
SMPST - 101 comprises up to 5 independent stations with integrated control. This modular equipment features a higher number of stations in the same space, which means that more users will be able to work at the same time. Starting with an initial basic configuration station can be easily enhanced by adding workstations at later stages as per the need.
SMPST - 101 offers professional skills training to suit the world of industry using Standardized industrial components.
The different stations such as Feeder station, Inspection and Quality station, Buffer Station, Process Station, and sorting Station provide the system with greater flexibility, the stations adapt to a wide variety of assemblies, introducing variations in the materials, colors, and part sizes.
1.FEEDER STATION:
A gravity feeder houses the parts in a column. Each part is ejected by a pneumatic cylinder.
The correct orientation of the part is verified using a cylinder with a plunger after verification,
pneumatic cylinder moves the work-piece to the final position. Otherwise, a single acting cylinder
removes the work-piece via the evacuation ramp. Further the work-piece is moved to Inspection Station.
2.INSPECTION STATION:
An Inspection Stations Measures the Height of the work-piece by measurement by Linear Variable
Displacement Transducer. The correct dimension work-piece is processed further to Buffer Station
and the wrong one is rejected.
3.BUFFER STATION:
The Buffer can buffer and separate up to five work-pieces. Diffuse sensors at the beginning of the conveyor detect
the inserted work-piece. Light barriers upstream and downstream of the separator control the process:
If the transfer point is free, the separator passes on a work-piece. The separator is actuated by
a short-stroke cylinder with a deflecting mechanism. The end positions of the short-stroke cylinder are
detected by means of end-position sensors. The work-piece is transferred to Process Station.
4.PROCESS STATION:
In the Processing station, work-piece are tested and processed on a rotary indexing table.
The rotary indexing table is driven by a DC motor. The table is positioned by a relay circuit,
with the position of the table being detected by an inductive sensor. On the drilled in two parallel processes.
A solenoid probe with an inductive sensor checks that the work-pieces are inserted in the correct position.
During drilling, the work-piece is clamped by a solenoid actuator. Finished work-pieces are passed on via
the sorting gate to Sorting Station.
5.SORTING STATION:
This station sorts work-pieces onto three slides. Work-Pieces placed on the start of the conveyor are detected by a
diffuse sensor. A pneumatic stopper with integrated valve stops the work-piece before the sorting process.
Sensors upstream of the stopper detect the work-piece features (black, red, metal). The cylindrical work-pieces
are sorted onto the appropriate slides via electric deflectors. A retro-reflective sensor monitors the fill
levels of the slides.
Modular Assembly Lines
These setups consist of modular units or stations where components are assembled to create finished products.
Each assembly station can be customized for specific tasks, allowing for efficient production of a variety of
products.
Flexible Manufacturing Systems (FMS)
FMS setups integrate various machining or manufacturing processes, such as milling, turning, and drilling,
into a modular system. These systems are highly automated and can quickly adapt to produce different parts
or components without the need for retooling.
Cellular Manufacturing
Cellular manufacturing setups organize production processes into self-contained cells or workstations, each dedicated to producing a specific product or family of products. Cells are often equipped with modular equipment and can be easily reconfigured to accommodate changes in product demand or design.
Lean Manufacturing Cells
Similar to cellular manufacturing, lean manufacturing cells focus on eliminating waste and optimizing efficiency within production processes. These setups use modular layouts and equipment to create streamlined workflows and reduce lead times.
Modular Production Units
These setups utilize standardized modular units or modules that can be combined or rearranged to create custom production lines or systems. Modular production units offer flexibility and scalability, making them suitable for a wide range of manufacturing applications.
Modular Mechatronics Workstations
These setups incorporate modular components such as motors, sensors, actuators, and controllers to simulate real-world mechatronic systems. Students can use these workstations to learn about integration, programming, and control of mechatronic systems.
Flexible Automation Systems
These setups combine robotic arms, conveyors, and other automation equipment into modular systems that can be programmed and reconfigured for various manufacturing tasks. Students can gain hands-on experience with industrial automation technologies and control systems.
Industry 4.0 Demonstrators
These setups showcase the principles of Industry 4.0, including cyber-physical systems, the Internet of Things (IoT), and data analytics, using modular components and interconnected sensors. Students can explore advanced manufacturing concepts such as predictive maintenance, digital twinning, and adaptive control.
Integrated Production Lines
These setups simulate real-world production environments, with modular stations for assembly, testing, and quality control. Students can learn about production planning, scheduling, and optimization while gaining practical experience with modular manufacturing systems.
Welcome to CAD Mech Engineering Pvt. Ltd., your trusted manufacturer and supplier of cutting-edge
Modular Manufacturing Setup solutions. With a focus on innovation, quality, and flexibility,
we provide comprehensive solutions tailored to meet the diverse needs of modern manufacturing environments.
Our Modular Manufacturing Setup is designed to revolutionize your production processes,
offering unparalleled flexibility and scalability. Whether you're looking to optimize your
existing production line or implement a new system from scratch, our modular solutions are
engineered to adapt to your unique requirements.
At CAD Mech Engineering Pvt. Ltd., we understand the importance of hands-on learning in the field of mechatronics.
That's why we offer MMS Setup for Mechatronics Lab, designed to provide students with practical experience in
designing, building, and programming mechatronic systems. With versatile components and integrated control
systems, our MMS setups empower students to explore the exciting world of robotics, automation, and control
engineering.
Our commitment to excellence extends to our Modular Production System Lab Setup,
which is carefully crafted to offer students a comprehensive learning experience in modern manufacturing techniques.
Featuring interchangeable modules, modular workstations, and industry-relevant curriculum, our setup allows
students to simulate real-world production scenarios and gain practical skills that are highly sought after
in today's job market.
